Laser Marking Steers a New Course in Manufacturing

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As the technology of laser marking has advanced, new markets have evolved to take advantage of increasingly faster marking speeds as well as greater marking precision and imaging capabilities. Continuing developments in laser-cavity design, beam-steering and focusing optics, and computer hardware and software are expanding the role of the systems.

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L’ incisione laser su metalli offre innumerevoli vantaggi tra cui quello di effettuare marcature di diverse tonalità attraverso il processo di annealing marking

Steering the beam

Of the available marking technologies, beam-steered laser marking systems provide users with the greatest amount of image flexibility in a fast, permanent, noncontact marking process. As manufacturing processes become more automated and after-sale tracking more prevalent, laser markers are frequently the only method available to produce individually unique, permanent images at high speed.

Beam-steered laser marking systems usually incorporate either a CO2 or Nd:YAG laser. The CO2 laser emits a continuous-wave output in the far-infrared (10.6-um wavelength) while the Nd:YAG laser emits in the near-infrared (1.06 um) in either a CW or pulsed mode (1 to 50 kHz). The Nd:YAG laser is also unique in its ability to produce very short, high-peak-power pulses when operated in the pulsed mode. For example, a typical 60-W-average-power Nd:YAG laser can produce peak powers on the order of 90 kW at 1-kHz pulse rate.

The delivery optics consist of either a simple focusing lens assembly or a combination fixed upcollimator and flat-field lens assembly. In either instance, the laser beam is directed across the work surface by mirrors mounted on two high-speed, computer-controlled galvanometers.

The simple focusing assembly offers the advantages of low cost and fewer optical components and is routinely used with CO2 lasers. The flat field lens design, though more expensive, maintains the focal point of the marking beam on a flat plane for more consistent image characteristics throughout the marking field. The flat-field lens also produces higher power density on the work surface than the simple focusing assembly due to the shorter effective focal length. The flat-field lens design is always preferred for high-accuracy and high-image-quality applications and is usually incorporated with Nd:YAG lasers.

Both designs provide the user with a selection of lenses that establish both the diameter of the marking field and the marking-line width. Longer-focal-length lenses provide larger working areas, but the line width is also enlarged, thus reducing the power density on the work surface. The user must compensate by either increasing the laser output power and/or decreasing the marking speed which usually consists of two lenses and may be placed anywhere in the beam path before the focusing lens. A beam expander often is used instead of extending the beam path approximately 10 more feet, in which the beam expands through its inherent tendency to diverge as it exits the resonator cavity. A spatial filter inserted within the beam expander produces the best mode quality in close-coupled systems, by passing the beam through a small aperture.

The last optical element that a laser beam encounters is the focusing lens. With CO2 lasers, this lens is usually made from one of several materials: Zinc selenide (ZnSe), gallium arsenide (GaAs) or germanium (Ge). ZnSe, a dense, yellow material that is transparent to visible wavelengths, is by far the most common of these materials, and it allows a low-power, HeNe laser beam through for alignment purposes. This is a great advantage over GaAs or Ge which are opaque to light from the visible portion of the spectrum.

Nd:YAG lasers almost always employ beam expansion, usually in the 2x to 5x range, because of their initially small beam diameters. Spatial filters for CO2 lasers must be external, but those for Nd:YAG lasers can be located inside the laser cavity itself, and many different sizes are available for mode selection.

Nd:YAG lasers employ optical glasses such as BK-7 or fused silica for lenses. The 1.06-um wavelength of these lasers is close enough to the visible spectrum to permit adaptation of standard optical devices with the correct AR coating to direct the laser light. For example, microscope objectives can deliver Nd:YAG laser light to the surface of VLSI circuitry for micromachining of conductor paths. As discussed earlier, delivering a Nd:YAG laser beam with fiber optics offers incredible advantages over fixed-optic delivery. The fiber advantage is unique to Nd:YAG lasers and has created an enormous growth in their use for industrial materials processing.

Fiber optic delivery for Nd:YAG

The use of fiber delivery with YAG lasers is so extensive in the industry that it should be discussed in more detail. Approximately 90 percent of new Nd:YAG welding installations involve fiber optic delivery. Because the 1.06-um wavelength is transmitted by glass optics, it can be used in standard fiber optics. Conventional beam delivery is extremely cumbersome, prone to misalignment and contamination to the optics, and can be very expensive due to custom layouts. Fiber provides a real answer to all of these problems. The benefits are:

  • Fibers deliver laser energy over distances which, in practice, would be impossible to achieve using conventional optics. Distances of up to 50 meters are achieved quite routinely.
  • Stability and accuracy are improved since only the final focus optics need to be held in an accurate relationship to the workpiece.
    Most applications can be handled with standard delivery hardware (avoiding custom design).
  • Fibers are flexible and, within the limitations of minimum bend radius, can follow any desired route to the workpiece.
    The workpiece may be held stationary while the fiber and output optics move during processing making them the ideal delivery system for use with robotic manipulation.
  • Fibers make the design of time and energy sharing beam distribution systems a practical possibility. The use of such systems significantly increases the flexibility and versatility of individual lasers by allowing them to address multiple workstations or produce multiple simultaneous outputs.
  • Access to the laser head for routine maintenance is improved since the positioning of the head is not dictated by the beam delivery system.
    The low-cost fiber can be delivered to areas that are dangerous because of explosives or radiation while the laser head is located in a non-hazardous area.
  • Spot size at focus does not alter with changes of average power.

The optics of fiber delivery are simple and straightforward. Fiber optics used for laser delivery are typically step-index fibers. This type of fiber consists of an optically uniform core between 200 and 1500 um in diameter, surrounded by a thin cladding which has slightly different optical properties.

There are several options to fiber optic beam delivery. The first is single-fiber delivery from a single laser. This type of delivery is generally used for a dedicated production process or in development labs where moving the beam delivery to other workstations is infrequent. The choice of a single-fiber delivery is easily justified by its ease of use, ease of integration to workstations, and the capability for upgrading the system with other options in the future. Other reasons for single-fiber delivery are for robotic delivery of the laser beam and other multiaxis systems where conventional delivery would be a nightmare. With fibers, the output housing is mounted on the final-motion component so integration is incredibly economical and simple.

Another fiber delivery option is time sharing, whereby all of the laser output can be directed into any one of the several fibers on demand. A single laser with this system can provide laser energy to several different workstations switching among them at up to 40 Hz. These systems are typically used for laser welding at many different workstations, or to deliver the laser beam to separate areas of one large assembly station.

The last option is termed energy sharing. These systems divide the laser output and send the energy into several fibers at the same time. Mirrors skim portions of the beam from the laser and divert them into the input housings for each of the fibers.

The relative extent that each skimming mirror is moved into the beam path determines the sharing ratio. Typical energy-share systems can split the beam into as many as four fibers. These systems are used to weld many parts simultaneously, in order to increase throughput, or to eliminate the part distortions that often result from sequential welding of a single assembly.

The system computer creates marking images by sending beam-motion signals to the galvanometer drivers while simultaneously blanking the laser beam between marking strokes. The motion of the galvanometer-mounted mirrors directs the marking beam across the target surface much like a pencil on paper to draw alphanumeric and graphic images.

Laser selection

Laser marking uses the high power density of the focused laser beam to generate heat on the work surface and induce a thermal reaction. A readable, contrasting line is produced by increasing the target surface to annealing temperatures, the melting point or to vaporization temperatures. Annealing and melting are employed to induce a contrasting color change on a wide variety of metallic’s as well as plastics, ceramics and other nonmetallic’s. The fastest marking speeds are obtained by increasing the temperature to the vaporization point to engrave metallic’s and many nonmetallic’s.

The near-infrared wavelength of the Nd:YAG laser is well suited to most metallic’s and many plastics. The Nd:YAG can anneal or melt in both the CW and pulsed mode and can provide the necessary peak pulsed power to engrave. With many materials, the Nd:YAG can simultaneously engrave the surface and induce a contrasting color change in the engraved trough.

The far-infrared wavelength of the CO2 laser is compatible with plastics, ceramics and organic materials. However, without the high-peak-power capability required to achieve vaporization temperatures, the CO2 laser is limited to annealing or melting the surface.

Advantages

Beam-steered laser marking offers several advantages over other marking methods. Most apparent is the unique combination of speed, permanence and the flexibility of computer control. Although other technologies can provide one or two of these attributes, no other method offers all three to the same degree.

Many users also benefit from the noncontact nature of laser marking. The only force applied to the part during the marking cycle is the very localized thermal effect of the laser beam. No additional physical force is applied, with the exception of any appropriate part-handling motion designed into the system. Silicon wafers, silicon disk drive read/write heads and many medical devices are examples of components that are too fragile for any type of mechanical marking. In addition, laser marking provides the permanence necessary to satisfy image-lifetime requirements, while printed marking does not.

Laser-marking systems also excel at creating intricate graphic images. Nd:YAG lasers can produce marking-line widths on the order of 0.001 inch or less, which, when combined with marking resolution of 0.0002 inch/step, can produce images with much more detail than mechanical contact or stencil systems.

Regardless of the specific process justifications for incorporating laser marking, the application of the technology can result in significant cost savings. With operating costs for the Nd:YAG system, users have reported cost savings of greater than 90 percent and associated reductions in quality control and inventory expenses.

As manufacturing industries continue to automate their manufacturing processes, incorporate aftershipment traceability, reduce manufacturing cycle times, apply more sophisticated graphics and develop products requiring new marking techniques, the laser-marking manufacturers will continue to improve the power, speed, image-generation capabilities and user-friendliness of their products.

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Simple Guide You Can Use When Outsourcing for IT Support

With the rapid growth in technology, stiff competition in business and shrinking markets are some of the major factors business have to compete with to remain relevant, as a result, the managers are forced to develop business strategies that will solve some if not all these issues that are threatening its existence, one of the vital decision managers are faced with is either to acquire it own IT equipment and software manage the software and other technology the company is using or outsource this service from IT support consultant to run the company’s software and other technology the company is using. Ordinarily companies choose to hire IT consultant companies to run their IT services because it is cost-effective, hiring an IT company has some benefits. After all, you do not have to invest in IT equipment and software which can be complex as well as expensive and your company will be run by experienced and skilled IT people which can assure you the security and safety of your company’s sensitive information. Often companies find it difficult to select the ideal IT firm to run their IT services because of their high numbers, nonetheless, this article has outlined some of the factors you need to consider when hiring an IT consultancy firm.

One thing you need to do is conduct your research, this is relevant because it makes it specific what services do you want the IT consult firm to handle for your company, software or hardware, basic or complex systems or both, once you have decided narrow your list of the IT consultancy firms to the one that matches your considerations, you can now telephone and interview the IT firms and start inquiring on various factors you are considering, make sure you have a written list of these considerations to ensure you do not skip a single question, they matter in making a final decision if you want to learn more use this website to discover more.

Another important consideration is the location of the IT consultancy firm you are intending to hire, it is always wise to seek services for an IT firm that is near your company, you need onsite support which you will get when you work with an IT firm near you, this implies you will get faster services if you have an issue with your IT system, to discover more about local IT consultancy view here! more info.

Choose an IT company that have experience in the industry you are in, this is good because you are assured they are experienced in what you do, IT consultancy firm that has worked with companies in the same industries is conversant with your company IT needs and may even advise on the best software or services you may need for a successful and smooth running of your company. Those are some guidelines you can apply when looking for an IT consultancy firm and also worth checking is their costs, customer services as well as license.

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The Key Benefits of Hiring IT Support Team

IT support service is an integral part of the business and it does not matter the size of your business for you to require these services. Since many businesses are hiring an IT support team, it means that they are beneficial. This is the team to mitigate some troubles from the business enabling the business to grow. When you hire this team, you need to know the basic tasks that they must do for you. Hence, here are the key reasons why it is important to hire an IT support team in the business.

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Using new technology in the business is important for you to have new opportunities. If you have your team concerned with IT, there are some new things that will not get access to. Outsourcing IT support services are therefore the best thing that you can ever do for you to be able to get these new opportunities that come with technology. With this discussion, it is now clear that you will get these benefits when you choose to hire an IT support team into your business.

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There is a lot to be done, in fact before putting hands on your IT aspects, the IT consulting guys must know what you are building on nlw and would then advise well on how to align and link the current processes to the other future processes and IT initiatives. They have to work with clarity and thus would make sure that they know about potential future IT goals of your company. Knowing that would now convince you to start lokimg for IT consulting and I guess that is the right way to start. Let us look at the benefits that come with IT consulting.

Reduced costs that is it. The idea is that once you hire IT consulting you will not need the help of your current staff and thus you have to make them redundant. You will realize that there is clarity on budgets and you will not have things like variable costs. Another benefit is usually reduced downtime. The IT consulting firm will always work well to make sure they are monitoring your systems and that you are getting real time results. When you bring in IT consulting team you are definitely going to enjoy the expetuse cause the team is made up of great people who are specialized in many areas.

Flexibility falls into place again and that can be a good idea. This is what you are going to get for choosing IT consulting, it has a lot in the long run that it can bring to you. Do not forget that with IT consulting firms around, you are relieved of many burdens, such that you are only going to focus on your core business goals cause these teams will be taking over your IT functions. Learn more about IT Consulting from above guide.

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Many people wonder why others carry Celtic symbols with them and the purposes they are used for. The Celtic cross jewelry is mostly used by catholic congregations. These items include celtic crosses, Celtic cross ring, Celtic cross pendant, Celtic cross necklace. One can also be surprised to find out that the symbols are present in images and celtic crosses tattoos. Spotting a person or people with these crosses yet they don’t know what do celtic crosses mean would not be shocking. Also, most people are not aware of the Celtic cross origin, Celtic cross history, and also the Celtic cross spread. Some of these people come and adapt to the lifestyle of using them as a weapon against the attack and also a symbol they can use to pray. It is important to carry out thorough research for one to find out the purposes the celtic crosses were used for in the previous years. It is also very important to find out all the details for yourself so that one does not follow an unholy cult just because others follow it religiously. Religious leaders and historical books are some of the sources from which one can know how the celtic crosses came to existence. Info about how the celtic crosses came into existence, what they symbolize, and their meaning is shared below.

The Irish Celtic crosses were in the past used for bringing salvation to pagans who wished to be born again. Although most people have a belief that the Celtic cross was introduced by St Declan, st Patrick was the known first user. After most people found out that it was used, they joint the bandwagon and continued to use it too. Not many people were aware of the uses of the Celtic cross and no one would have taught them. Despite many using the Celtic cross, there was a large majority that never knew its purpose yet no one would have taught them how and why it was used. In recent times, most of the people who have it still know that it is used for religious aspects, which is not the case.

A normal cross that has circular rings at its intersection point are the main features associated with an Irish Celtic cross. The representation of unification, wholeness, and totality is done by the circular rings that are established where the intersection of the cross is. The Irish Celtic cross is used to symbolize pride for the Irish culture. Though the Celtic cross has its roots in ancient pagan belief, it is used in Christianity. The Irish Celtic cross symbolizes the medicine wheel in native America. The Irish Celtic cross is mainly used by the Catholics in their religion.

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First and foremost, the speech will bring a sense of understanding of situations. Remember that there are so many ways that speech brings explanation in situations and therefore when people are brought into the light, there will be a sense of unity among them.

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People will come together for a similar course if you manage to convince them for the current projects that are pending in your community.

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The Things to Factor when Picking a Branding Company for Your Business Needs

On thing that is so common a challenge to many businesses is the fact of there being so much for them to worry about. When it comes to marketing, there is so much going into this and one of these is branding needs for the business. Though branding happens to be such an important part of the marketing strategies you may have as a business, not many give it as much emphasis.

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Outlines for Choosing Alternative Medicines

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The dosage is the other factor you should have in mind when choosing alternative medicines read more. For optimal results, you should make sure you have the right dosage. To get a fast recovery, you should make sure you have the right dosage for your alternative medicines. If you are opting for alternative medicines, you should make sure you have checked their usage instructions. It would not work well if you use your alternative medicines in the wrong way because that would result in adverse reactions. It is good to note that using more than one alternative medicine to treat the same illness is not a good idea.

The other point for choosing alternative medicines now is the cost. Before you choose alternative medicine, you should check if it falls right within your budget. Choosing affordable alternative medicines will make you avoid landing into debts. To choose the best fitting alternative medicines, you should compare the prices different suppliers offer.

The final element you should consider when choosing alternative medicines this website is the label. When choosing alternative medicines, you should make an appointment with your doctor. To choose the right alternative medicines here! you should make sure they are from a reliable brand. Before you choose your alternative medicines, you should make sure it has proper labelling of its active ingredients.

In conclusion, this article covers the factors you should consider when choosing alternative medicines click for more.